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The Sports One contract manufacturing facility is a modern complex consisting of 341,000 square feet of floor space. The buildings were constructed and remodeled in 1997 to meet all current FDA, GMP's and OSHA guidelines for dietary food supplement manufacturing and packaging. Sports One's contract manufacturing facility has operations with one powder blending room, one liquid mixing tank area, four tablet press rooms, three encapsulation rooms, one drying room, and three packaging rooms. Within the areas, SNI is able to provide self-contained filtered heating/cooling systems and humidity control. The roughly 7,200-sq. foot warehouse is maintained for quarantined, rejected and released materials. All stored products and components are in closed containers and secured with limited access. A second floor mezzanine of about 2,600 sq. feet is available in the main production building and is used to store machinery not in-service. State of the Art Equipment Our contract manufacturing facility operates the following equipment to meet production needs: HI-SPEED BOTTLING LINE - Omega automatic bottle unscrambler, Merrill slat counter, Dietz cottoner, KapsAll capper, Marconi Video Jet inkjet, Labelaire pressure sensitive label applicator and Markem coder, Marburg tamper evident neck bander and heat shrink tunnel, L-bar tray sealer and heat tunnel. The configuration of this equipment allows for bottling of tablets and capsules in 60 count quantities at speeds up to 120 bottles per minute. MEDIUM-SPEED BOTTLING LINE - King unscrambler, King 4-lane tablet-top conveyor, King digital counter, King cottoner, KapsAll capper, Pillar Induction Sealer, Harland/Minex pressure sensitive label applicator, Image inkjet, Marburg tamper evident neck bander and heat shrink tunnel. The configuration of this equipment allows for bottling of tablets and capsules in 60 count quantities at speeds up to 40 bottles per minute. SPECIALITY BOTTLING LINE - King unscrambler, King TB2 digital counter/filler. The configuration of this equipment allows for filing of pharmaceutical vials with tablets and capsules in 60 count quantities at speeds up to 30 bottles per minute. POWDER POUCH LINE - All Fill 8 head form & fill powder pouching machine, pneumatic material delivery system. The configuration of this equipment allows for filling of foil pouch's at speeds up to 500 pouch's per minute. TABLET POUCH LINE - Wrap Aid 8 head form and fill tablet pouching machine. The configuration of this equipment allows for filling of foil pouch's at speeds up to 1,200 tablets per minute. LIQUID BLENDING AND BOTTLING LABS - one 1,200 gallon s/s blending tank with pneumatic and electric driven agitators, one Star filter press/de-watering press with 16 plates, hOTpACK Pulsonic 6000 bottle washer, Hydroshear liquid homogenizer, King TechnoFill 6 head liquid bottler filler. The configuration of this equipment allows for filling of 16oz liquid bottles at speeds up to 120 bottles per minute. BLENDING LAB - 41cbf twin-auger blender capable of 1,100 lb. batch blending, 5cbf Patterson-Kelley twin shell V-blender with intensifier capable to 300 lb. batch blending, Fitzpatrick chilsonator for dry agglomeration, Fitzmill D-6 hammer mill. TABLET LABS - two Stokes 45-station tablet presses, one Stokes 27-station tablet press, one Stokes 27-station layer tablet press, two Manestry DryCota 33-station tablet press, one Manesty 16-station beta tablet press.. The configuration of this equipment allows for manufacturing of tablet dosages up to 6 million dosages per day. ENCAPSULATION LABS - two Chin-Yi semi-automatic capsule fillers capable of size 3 - 00 hard gelatin capsules, 1 Pharmafil semi-automatic capsule filler capable of size 1 - 00 hard gelatin capsules. The configuration of this equipment allows for manufacturing of capsule dosages up to 1 million dosages per day. RAW MATERIAL STORAGE - 27,000 square feet of palletized raw material storage. Custom Formulation & Private Labeling We offer both custom and stock formulations, specializing in ephedrine based and sport nutrition formulas. We offer both tableting and encapsulating capabilities in addition to special order liquid formulations. Your product is delivered custom bottled to your specifications ready for shipment to your retailers. We are able to process your order from start to finish with no outsourcing. Our state of the art labs are equipped to handle every step of production from raw material to safety sealing. A variety of colored capsules can be mixed or matched to personalize your product for bottling or categorizing purposes. Your finished product is than packaged in your choice of white, clear or colored bottles. Glass bottles available upon request. Bottle necks can be packed with either standard sterilized cotton or matching foil strips followed by coordinating caps and safety seals. Packaging Services - Bottles - Unit Doses - Blister Packs Over the years, Sports One inc has led the nutritional supplement industry in price, quality and innovation. We have built lasting and profitable relationships with our private label customers. Sports One Inc is a modern, effecient, full service private label contract manufacturer of nutritional supplements, vitamins, minerals, herbal products, speciality products and diet aides. We provide you with only the highest quality products from the finest ingredients. All formulas are manufactured under the guidelines of: United States Pharmacopoeia (U.S.P.) Current Good Manufacturing Practices (c.G.M.P.) Standard Operating Procedures (S.O.P.) Disintegration, potency and dissolution are guaranteed. Our commitment to quality assures you that our customers will be provided with the most effective formulations produced under strict quality control standards. Our guarantee is that Sports One Incwill always stand behind its products. Sports One's mission is to provide you with the most effective dietary nutritional products. About Sports One: When Sports One was established in 1990, we had one simple goal in mind: to produce the finest nutritional supplements in the world. There were a lot of companies out there making similar products, claiming they were made of quality ingredients and were the best you could get. At Sports One, we set out to do it better, and then we set the new standard for quality. We didn't just say we manufactured our products with the highest quality raw materials we could buy - we actually did it! And we didn't pretend to make our products in a state-of-the-art manufacturing facility... we built one! Today, Sports One is regarded as one of the largest supplement manufacturers in the world. We have incorporated a complete quality controlled production process, so we don't rely on a subcontracted manufacturer like many other brands do. Craig Titus Our supplements are tested by an independent, FDA licensed lab to ensure you get what you pay for. Each and every ingredient in a Sports One product must meet the highest quality standards in the world. In fact, that's exactly where our raw materials come from: hundreds of the most established suppliers in the world. You just can not find supplements with better quality. What does this mean to you? Well, it's little things like "user friendly" powders that you don't need a blender to mix. And it's big things, like having the assurance that your supplement has the optimum potency, freshness, and safety sealed into each container. Sure, you might not initially see the difference between a Sports One product and one of our competitors. But in time, and with the right exercise program that's right for you, we're sure you'll see the difference in your own body.
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